Facilities and Capabilities

Facilities and Capabilities

We are able to produce wide range of products with high quality and short manufacturing terms. In addition we can offer non-destructive control services, laboratory for mechanical material testing, services of anticorrosive surface protection, loading and transportation of products by barge, ship or truck.

Capabilities of in-house cranes (Overhead travelling cranes):
bay no. 1 – 30 tons x 2
bay no. 2 – 30 tons x 1; 15 tons x 1; 5 tons x 1
bay no. 3 – 30 tons x 1; 15 tons x 1; 5 tons x 1

Workshop areas
bay no. 1 – 4400 sq.m; length–220 m; width–20 m; gates dimensions – 11,6x12,6 m; 5,6 x 6,6m
bay no. 2 – 2060 sq.m.; length – 103 m; width – 20 m; gates dimensions – 5,6 x 6,6 m
bay no. 3 – 4840 sq.m.; length – 220 m; width – 22 m; gates dimensions – 5,6 x 6,6 m
load-out area – 10 000 sq.m.

Welding
Thickness: 3-120 mm. EN 1090-2; LST EN ISO 3834-2:2006
Welding procedures: Arc welding (16 welders); MIG/MAG (16), TIG (1), SAW (2).
Weld seam inspection according EN 288-3, GL, BV, DNV rules.

Galvanization
Hot-dip galvanization according EN ISO 1461; standards.
Measures of bath: length - 13 m; width - 1,6 m; depth - 3 m.
Capabilities: 10 t/h, 1400 t/month., 16800 t/year.

Inspection laboratory
Radiographic flaw inspection (x-ray) – up to 40 mm.
Ultrasonic flaw inspection – 0,5÷2000 mm.
Magnetic flaw inspection, 80x ÷ 476x.
Capillary, visual inspection.
Mechanical tests:
Material testing (bending, stretching, impact velocity);
Hardness measurement (Briunell, Rockwell, Vickers methods);
Microstructure and macrostructure inspection, welded samples testing. Chemical analysis of metals, oil products analysis.
Production of steel plates and profiles
Sandblasting - max. size to go through – 500 mm (Height) x 4000 mm (Width);
Straightening - max. size – 3300 mm x 18000 mm;
Max. weight of one sheet – 16 tons;
Min. thickness of sheet – 4 mm.

Plasma and gas cutting
Max. length of sheet – 17000 mm;
Max. thickness of sheet – 300 mm.


Surface treatment
Surface treatment in accordance with ISO 8501-1:1988.
Surface roughness in accordance with No.3 BN10 or ISO Comparator Medium G (Rz = 60 -100 microns);
Corrosion protection: Blasting with abrasive in flow-through system, manually in cabin and outside. Cabin area: 1200 sq.m; length – 40 m; width – 30 m. Applying paint: spray, roller, brush.
Capabilities of painting and blasting: basting around 200 000 m² of surface any kind of class per year; Mechanical cleaning to St classes around 5000 m² per year; painting with any kind of paints around 1 500 000 m² per year;
Working units: 9 blasting units for 26 working places, 4 units for UHPWJ 2800 bars with 8 working places, 9 units of HPWC for high pressure washing of lower classes, 18 pieces of spray units and a number of power tools, cherry pickers and other lifters.

MACHINERY DESCRIPTION

Great lathe, ID 1A 681
1. Max. diameter between grabs – 4000 mm;
2. Max. diameter for processing (turning) – 3200 mm;
3. Max. length of work piece – 12500 mm;
4. Max. weight of work piece – 100 t.;

Horizontal boring machine, ID 2Б 660
1. Dimensions of work table surface: length – 3600 mm., width – 3600 mm;
2. Max work piece dimensions: 23m x 17 m.,
3. Max. weight of work piece – 45 tons.;
4. Max movement range of working head: vertical - 3000 mm.; horizontal – 6000 mm.;
5. Max boring diameter – 2260 mm.;
6. Max dept of boring – 1800 mm.;
7. Thread cutting step: metric system – 1 to 20 mm, inch system - 20-3 windings per inch.

Horizontal boring machine, ID 2K 637
1. Dimensions of work table surface: 1800 x 1600mm;
2. Max work piece length – 1600 mm,
3. Max. weight of work piece – 8 tons.;
4. Max movement range of working head: vertical - 1400mm;


Longitudinal planing-milling machine, ID 7212G
1. Dimensions of work piece:
Max work piece width for planing mode – 1230 mm.;
Max work piece width for milling mode –1150 mm.;
2. Work piece height: planing mode – 1120 mm.; milling mode – 1070 mm.;
3. Table dimensions: length – 4000 mm., width – 1120 mm.;
4. Max table load: 1 m of table – 2000 kg., entire table – 8000 kg.

Horizontal turning machine, ID 1A 693
1. Max work piece diameter – at supports – 2000 mm., at recess – 3200 mm.;
2. Max length of work piece – 3200 mm.;
3. Max weight of work piece – 16000 kg.,.

One-stand carousel machine, ID 1531M
1. Max diameter of processing – 1250 mm.;
2. max work piece height – 1000 mm.;
3. Max weight of work piece by 160 r/min – 3200 kg.;

Turning – threading machine, ID 1M63
1. Max work piece diameter: between grabs – 630 mm., at support – 360 mm.;
2. Max length of work piece – 2800 mm.;
3. Thread cutting step (metric system) – 1-192 mm.;
4. Thread cutting step (inch system) – ¼- 24 windings per inch.

Radial drilling machine, ID 2M55
1. Max diameter of drilling – 50 mm.;
2. Max height: from table – 900 mm., from foundation – 1400 mm.;
3. Max width – 1200 mm.

Turning – threading machine, ID KZ1626
1. Max work piece diameter between grabs – 1250 mm.;
2. Max work piece diameter at support– 900 mm.;
3. Max work piece length – 18000 mm.;
4. Max work piece weight – 25 t.;
5. Thread cutting step (metric system) – 1÷216, mm.;
6. Thread cutting step (inch system) – 20-1/8 windings per inch.

Rolls
Min. diameter – 420 mm
Thickness of sheet 4 mm – width up to 6700 mm;
Thickness of sheet 32 mm – width up to 4100 mm;
Thickness of sheet 40 mm – width up to 2500 mm.


OUTDOOR LIFTING CAPABILITIES

30 tons - gantry crane "KONE"
64 tons - mobile harbor crane „Liebherr LHM 250“
100 tons – mobile floating crane
Possibility to hire:
300 tons – floating crane (Poland)
800 tons – floating crane (Denmark)
1500 tons – floating crane (Holland)

Self-propelled equipment
Lifting Platform KAMAG 1400 HS / E characteristics:
platform weight - 90 tons;
platform dimensions - 6 m width and 20 m length;
number of supporting carts - 20 pcs.;
number of wheels of supporting cart – 4 pcs.;
total number of wheels - 80 pcs.;
total weight of cargo – 250 tons;

Loaders on the quay
Autoloaders - lifting capacity to 16 tons;
Marine towing - capacity 150 tons;
Roll trailer - lifting capacity to 150 tons.

Transportation of Products to Customer
Truck, Barge, Ship, Train.


HEAT TREATMENT

Mobile heat treatment equipment – HeatMasters
HM403C is a three-channel heat treatment unit for preheating and annealing metal objects.
Connection voltage 400 V; 3 phase
Heating power 40,0 kW, ED 100 %
Fuse 63 A, slow
Secondary voltage 69 V
Heating channels 3 pcs
Measuring points 6 pcs
Temperature range 20 ... 1200 °C
Control system HeatMaster Temperature Control System
Alarm Signal lights, option for long distance monitoring
Dimensions Width 600 mm
Depth 600 mm
Height 1020 mm
Weight 150 kg